Tailored Label employee Jason Clark prints labels at the company’s Menomonee Falls facility.

TLP Cited in BizTimes Article – Manufacturers Navigate Tightening Job Market

Waukesha County manufacturers navigate tightening job market

Business in Waukesha County
by June 12, 2017, 1:00 AM

Tailored Label employee Jason Clark prints labels at the company’s Menomonee Falls facility.

Tailored Label employee Jason Clark prints labels at the company’s Menomonee Falls facility.

If you looked only at the job figures, it would seem Waukesha County manufacturing was in a slump for much of 2016. The county’s manufacturing industry averaged a year-over-year decline in employment of more than 2.6 percent, even as private sector employment was up more than 1.5 percent on average.

The Waukesha County picture is an exaggerated version of trends visible at the state level, and more recent data suggests the industry has rebounded to begin adding jobs again. But asking why employment in an industry that makes up about 20 percent of the county’s jobs was down as much as 3 percent at one point draws a number of different answers.

For starters, manufacturing itself faced challenges last year, especially for companies in heavy industries or those tied to oil and gas. Many business leaders also point to the presidential election, suggesting uncertainty about the direction of policy leads people and companies to hold on to their money.

Don Lavrenz, president of Sussex-based control manufacturing and system integration firm The Industrial Companies Inc., said after several years of growth, his firm saw a decline last year, which he attributed to factors like the election, oil and gas weakness, and a strong dollar.

“I think it was just a culmination of circumstances that made the situation worse,” Lavrenz said.

Initial unemployment claims were up almost 2.7 percent across all industries in Waukesha County, but remained below 2014 levels. Statewide, initial claims were down 2.1 percent. There also were six mass layoff notices filed with the state totaling 571 jobs, up from three notices for 176 jobs in 2015.

Harley-Davidson Inc. and Quad/Graphics Inc., two major manufacturing employers in the county, both faced challenges from industry trends. But Harley’s Pilgrim Road plant was spared from a round of layoffs in August, and Quad’s consolidation efforts have generally brought work to Wisconsin. Quad chief executive officer Joel Quadracci has spoken often about the challenges of finding employees to fill open positions.

Lavrenz said despite the dip in sales, The Industrial Companies had its best year ever for new customer acquisition, which he said might be the result of companies struggling to find engineering staff.

An increasingly tight job market is also among the explanations for the dip in job numbers. Unemployment rates have been on a steady decline – Waukesha County was at 2.6 percent in April and has been below 4 percent since mid-2015 – and older workers are retiring, leaving companies complaining that it’s difficult to find workers. With a dwindling pool of talent available, many companies are instead turning to automation to grow their business and keep up with demand.

“The amount of automation that people are using now, compared to plant tours that I did 10 years ago, it’s just night and day,” said Tim Casey, director of economic development at the Waukesha County Center for Growth.

When the Waukesha County Business Alliance asked its Manufacturing Executive Council members for their insights, the response was that tough hiring conditions mean employment is flat or down, even as production and sales grow.

“Job growth figures aren’t always the most accurate measure of that (growth),” said Amanda Payne, vice president of public policy at WCBA. “Companies are investing in technology and finding ways to be more innovative using automation, because the labor market is so tight that there simply aren’t enough people.”

Jeri Meyers, senior regional vice president at Brookfield-based QPS Employment Group Inc., agreed the labor market is getting tighter. She said the most drastic change has been the increase in pay rates, particularly over the past year. In the past, companies looking to make themselves more attractive would increase hourly pay by a quarter per hour.

“Now what has happened is it’s jumping by a dollar,” Meyers said.

Waukesha County manufacturing wages, already some of the highest in the state, have averaged a 2.6 percent year-over-year increase since the start of 2015, compared to 0.9 percent statewide and 0.2 percent in Milwaukee County.

Meyers said QPS regularly charts where jobs are available and from where people are traveling to fill those jobs. The farther west a company is located, the harder it is to staff entry-level candidates, she said.

Finding employees may be one challenge, but keeping current employees is also increasingly important.

“Right now, it’s a candidate market where they could leave a job and find a job the next day,” she said.

Among other things, employee retention requires employers to greet employees at the start of a shift, know and use employee names, and hold cookouts or raffles for staff, Meyers said, adding it sometimes requires education to make clients understand what they have to do to retain staff.

“I’m sure there’s plenty of companies who never had meetings about how to keep people happy on the floor,” she said.

Even with higher wages and a focus on retention, some employers still find it tough to fill open positions, and Meyers agreed those companies are especially forced to turn to automation.

“People are automating in whatever instances they can,” Payne said, noting some have specialized processes that don’t lend themselves to automation, but companies will find portions of production where they can use more technology.

Brian Sprinkman, president and chief executive officer at Waukesha-based brewery tank and equipment maker W.M. Sprinkman Corp., said his company is researching automation options, but ideally wants to use a combination of technology and an increased workforce.

“Our business is growing at a pace faster than the rate at which we can find skilled manufacturing employees,” he said, noting stainless steel sanitary welding is a bit of a niche skill set. “We could afford to bring on several workers right now, if the right candidates presented themselves.”

Companies are increasingly finding they need to bring on people who lack the skills they’re looking for and use internal training to help them acquire the right skills.

“We’re more than happy to hire and train,” said Michael Graf, president of New Berlin-
based commercial printer Letterhead Press Inc.

Jeff Kerlin, president and chief executive officer at Menomonee Falls-based Tailored Label Products Inc., said his company uses that formula, looking for people who will be a cultural fit and then exposing them to a variety of job functions so both the employee and company get an idea of where the person will fit best.

“Not rocket science, but this process is actually working pretty well for us,” Kerlin said, adding openings are posted internally first and the company searches its organizational chart for opportunities to promote from within.

He said many new employees come to the company through a referral by a current employee. While the challenge of finding new employees hasn’t necessarily reduced the overall headcount at Tailored Label, Kerlin said it has delayed making desired additions.

“It continues to be a difficult proposition to grow our workforce, but that’s nothing new,” Graf said.

He said “a good share” of Letterhead’s growth over the past 15 years has come from automation.

“We’re always trying to automate more; we just have to,” Graf said.

Tailored Label has added more technology to be cost effective and offer new capabilities to customers, Kerlin said.

“As a side benefit, we’re finding that this new technology is very appealing to the younger employees,” he added, noting even those who would be considered “non-skilled” take to it “almost naturally.” “This new technology often requires far less operator ‘finesse’ than the former analog technology that takes an operator years to become fully proficient with.”

Automation and new technology don’t always mean lost jobs. Meyers said many clients find they’re able to take on more business when they automate and headcounts stay the same.

View article in its original format at:
https://www.biztimes.com/2017/ideas/educationworkforce-development/waukesha-county-manufacturers-navigate-tightening-job-market/


(TLP) is a custom manufacturer of high-performance labels, tags, and die-cut adhesives. TLP provides custom engineered adhesive and label solutions for the electronics, automotive, aerospace, industrial, biomedical, medical equipment, hydraulic fluid and power industries. For more information, contact TLP at 800.727.1344 or visit www.tailoredlabel.com.

TLP Press Contact: 
Larry Harvey
262.345.6404
lharvey@tailoredlabel.com
tailoredlabel.com

TLP Employee Receives Global Recognition for Label Academy Achivement

TLP Label Application Engineer Recognized by Labels & Labeling Magazine for “Leading the Label Academy”

TLP-Label-Academy-ArticleMonday, May 2th, 2016 – Menomonee Falls, Wis. – Tailored Label Products, Inc. (TLP) Regional Application Engineer Lindsey Muchka was highlighted in a feature article by Labels & Labeling magazine for having”taken – and passed – more Label Academy exams than anyone globally.

“Continuing education and technical competency are core elements of TLP culture, so we are very proud to have our team members recognized by our industry for this kind of achievement, not only at a national level, but globally.” said Tracy Tenpenny, V.P. of Sales and Marketing at Tailored Label Products.

This article in Labels & Labeling can be found online in its entirety on page 80 of the Labels and Labeling | Volume 38 | Issue #2 | April 2016 – May 2016.

About Label Academy

Label Academy is a global training and certification program for the label and package printing industry. It consists of a series of self-study modules, and once a student has completed a module, they take a timed,  50-question online test. Those who pass earn a Label Academy certificate. It is expected that a Label Academy qualification will become a standard in the industry, and has been supported by label associations including TLMI, Finat and LMAI. For more information on Label Academy, visit www.label-academy.com.

About Tailored Label Products, Inc.

Tailored Label Products, Inc. (TLP) is a custom manufacturer of high-performance labels, tags, and die-cut adhesives. TLP provides custom engineered adhesive and label solutions for the electronics, automotive, aerospace, industrial, biomedical, medical equipment, hydraulic fluid and power industries. For more information, contact TLP at 800.727.1344 or visit www.tailoredlabel.com.

Media Contact:  Larry Harvey  |  (262) 345-6404  |  lharvey@tailoredlabel.com

Manufacturing Matters Conference - Tailored Label Products (TLP)

TLP at 2016 Manufacturing Matters!

Join TLP at Manufacturing Matters 2016.  Our experienced staff will be on hand to answer your technical questions on how labels and die-cut adhesives can improve your company’s branding, industry compliance, manufacturing processes, and more.

Mike Erwin - TLP Partner & Director

Mike Erwin

Also, meet TLP’s former CEO and corporate culture architect Mike Erwin. Mike will be speaking in the WORKFORCE & CULTURE TRACK on the topic of “Establishing a Culture of Engagement”. This track will discuss building a workforce culture that strives for continuous improvement by continuously drawing upon the talents of your workers, creating an engaged workforce that understands their contributions to the success of the organization follows.

When:  February 25th, 2016
Where: Hyatt Regency Milwaukee, 333 West Kilbourn Ave.,  Milwaukee

Sponsored by the Wisconsin Manufacturing Extension Partnership (WMEP), the conference focuses on delivering unmatched opportunities for learning, networking, and collaboration. For 18 years the conference has focused attention on innovative practices that place Wisconsin Manufacturers among the very best in the nation.

http://www.manufacturingmatters.org/sessions

Spirit of Americans with Disabilities Act - Spirit of ADA Award - Tailored Label Products (TLP)

Disability Rights Wisconsin Recognizes Tailored Label Products at “Spirit of ADA Awards”

Spirit of Americans with Disabilities Act - Spirit of ADA Award - Tailored Label Products (TLP)

Patrick Young (left) and Mike Erwin (right)

MENOMONEE FALLS, WI (October 5, 2016) – Disability Rights Wisconsin (DRW) has recognized the winners of its “Spirit of ADA Awards” in conjunction with the 25th anniversary of the passage of the Americans with Disabilities Act. The awards recognize Wisconsin companies, organizations or individuals along with Congressman Jim Sensenbrenner who are positively changing and improving the lives of people with disabilities in Wisconsin.

“Since the passage of the ADA 25 years ago, people with disabilities have enjoyed increased access to employment, education, recreation, and government services, which contributes to better communities for all,” said Daniel Idzikowski, Executive Director of Disability Rights Wisconsin. “At DRW we advocate every day so that all people with disabilities can exercise the full extent of their rights and pursue the greatest possible quality of life,” he noted.

Tailored label was presented with the “Spirit of ADA Awards” Gold Award for its ongoing efforts to promote workplace opportunities for workers with disabilities.
TLP CEO Mike Erwin commented, “TLP understands that it is first and foremost, a company of people. That’s why we are so closely connected and committed to our employees and the communities in which we do business. From a wide variety of community involvement and charitable initiatives to a strong focus on employee development, we’re determined to keep positively touching the lives of people in every way possible. As an integral part of these initiatives, Tailored Label Products supports employing people with disabilities as an important component of our diverse workforce.  Our company, employees and community all benefit from the highly productive and gainful employment of people with disabilities. The TLP team gains additional benefit and inspiration from the opportunity to provide training and mentoring for fellow employees as they overcome workplace challenges. It is a great honor to receive this award as it is for a cause that is very near to our hearts.”
In 2014, Tailored Label Products was honored with the prestigious National APSE Employer Award in the medium-size company category.  The APSE (Association of People Supporting EmploymentFirst) recognizes model companies for employment of individuals with disabilities, affording them the same wages and benefits as other employees, supporting the concept of integrated employment in its purest form. Additionally, Tailored Label Products and employee Patrick Young were recognized by Wisconsin Governor Scott Walker, as helping to inspire a new initiative Walker unveiled in his 2014 State of the State speech. The effort, called “A Better Bottom Line,” is aimed at getting more Wisconsin companies to hire people with disabilities including autism, Down syndrome, cerebral palsy, traumatic brain injury and mental illness.

An awards luncheon was held on Monday, October 5, at the Wisconsin Club, 900 W. Wisconsin Avenue, Milwaukee to honoring the Gold, Silver and Bronze award recipients and special honoree, Congressman Jim Sensenbrenner.

Gold Winners

Aurora Health Care was selected from businesses, firms or places open to the public based on its outstanding example of accessibility and accommodation through the elimination of physical, social, policy and attitudinal barriers.

Fishing Has No Boundaries was selected from sports, arts or recreation organizations or venue nominees based on its outstanding commitment to full inclusion of people with disabilities, the elimination of barriers to participation, and the development of new opportunities for cultural expression.

Tailored Label Products was selected from employer or employee support organizations based on its outstanding commitment to the elimination of discrimination against people with disabilities in hiring and employment practices, supporting and accommodating workers and providing competitive integrated work opportunities.

Robert “Bob” Jauch was selected in the government or legislator arena based on his outstanding commitment to all people’s right to fully participate in all aspects of society through the enforcement of the standards established in the ADA, and ensuring access to voting and the provision of public services.

Diana Sullivan was selected as an individual champion based on her outstanding commitment to the Spirit of the ADA through advocacy, opportunity and example.

Silver Winners

Individual Champions

  • Ben Barrett
  • Cindy Bentley
  • Monica Lopez
  • Lyn Malofsky
  • Howard Mandeville
  • Audrey Nelson

Government or Legislator

  • Milwaukee Election Commission
  • U.S. Attorney’s Office – Eastern District of Wisconsin
  • Geri Lyday
  • Helene Nelson
  • Wisconsin Department of Natural Resources – Open the Outdoors

Employer or Employee Support Organization

  • AgrAbility
  • Anthem
  • Easter Seals Wisconsin FARM Program
  • Neosho Trompler
  • New Horizon’s North
  • Walgreen’s Distribution  Center

Access & Accommodations

  • Bridgeway Independent Living Design (BILD)
  • Metcalfe’s Market
  • Movin’ Out
  • Transit Express
  • Eppstein Uhen Architects

Arts, Sport & Recreation

  • Milwaukee Community Sailing Center
  • Overture Center for the Arts
  • Possibility Playground
  • Summerfest/Milwaukee World Festival, Inc.
  • Waukesha Civic Theater

Bronze Winners

  • ABLE
  • Accessibility Plus
  • Al & AL’s Steinhaus Coffee
  • Damian Buchman – The Ability Center
  • Hector Colon
  • John Donnelly
  • Ashley’s Furniture
  • Karen Avery
  • Colectivo Coffee Roasters and Café
  • Deaf Unity
  • Sandy Engel
  • EVP Coffee
  • Froedert Hospital
  • Amber Lee Gilberg
  • Government Accountability Board
  • Ed Griffiths
  • Thomas Hlavacek
  • Henderson Excavating Landscaping and Supply
  • Independence First
  • Jill’s My Style Salon
  • John Hawk’s Pub
  • Johnson Controls
  • JW Winko
  • James & Jill Kocian
  • Stephanie Mauck
  • Michelle Martini
  • Main Street Menomonie
  • Milwaukee County Transit
  • Milwaukee Public Museum
  • Milwaukee Repertory Theater
  • Mother Nature’s Diaper Service, Inc.
  • Mary Neubauer
  • Penzeys Spices
  • Pro Healthcare- Waukesha Memorial Hospital
  • RampUp MKE
  • Rebuilding Together Greater Milwaukee
  • Katherine Schneider
  • Sam Schroth
  • Christine Siniki
  • Andy Thain
  • Southeast Wisconsin Adaptive Ski Program
  • T.J. Maxx
  • University of Wisconsin – Madison, Trace Research and Development Center
  • University of Wisconsin – Stout, Stout Vocational Rehabilitation Institute
  • VSA Wisconsin
  • Joy Walter
  • Wisconsin Academy for Graduate Service Dogs (WAGS)
  • Zachariah’s Acres

“We hope Wisconsinites will celebrate the ADA with us and support DRW’s efforts in helping people with disabilities fully participate in all aspects of society by attending the Spirit of the ADA awards luncheon or sponsoring the event,” added Idzikowski.

About Tailored Label Products, Inc.

Tailored Label Products, Inc. (TLP) is a custom manufacturer of high-performance labels, tags, and die-cut adhesives. TLP provides custom engineered adhesive and label solutions for the electronics, automotive, aerospace, industrial, biomedical, medical equipment, hydraulic fluid and power industries. For more information, contact TLP at 800.727.1344 or visit www.tailoredlabel.com.

Media Contact:  Larry Harvey  |  (262) 345-6404  |  lharvey@tailoredlabel.com

TLP 3x3 Cross Training Employee Development Program

BizTimes Article – Tailored Label boosts productivity through unique cross-training program

By Hilary Dickinson

Click here to view original article at BizTimes.com

Tailored Label Products Inc. has developed its own method for strengthening employees’ skillsets, improving workplace efficiency and fostering teamwork.

Called the 3×3 cross-training program, it is a system in which employees are trained to become proficient in at least three different positions, and each job can be performed by at least three employees.

Such tasks include running a printing press, ink mixing and color matching, laminating, or working in shipping, receiving, or in the warehouse.

TLP 3x3 Cross Training Employee Development Program

Press operator Daniel Kerlin likes the 3×3 cross-training program because it allows him to learn new positions and makes him a more valuable employee.

“What we want is for every employee to have at least three pieces of equipment or processes that they are rock stars at,” said Jeff Kerlin, president and chief operating officer of the Menomonee Falls-based label manufacturer.

The employees are rated at an A, B or C level. A means the employee is fully trained; B means the employee is trained, but not proficient in all aspects; and C means the employee is moderately trained.

The more positions in which an employee becomes proficient, the more he or she is rewarded financially.

“They’re more valuable to us, and they want to make more money,” Kerlin said. “It’s a win-win.”

The components of the 3×3 program are organized with an Excel document that lists the positions horizontally and the employees vertically.

Any position that does not have three employees who are rated an A is highlighted in red, as are any employees who have not received an A in three areas. This shows supervisors which areas need further improvement and which employees need more training.

The time it takes to achieve an A depends on the complexity of the position and the availability of training, Kerlin said. Sometimes it can take four to six months, but most employees, especially the newer hires, are typically fully trained in a year.

Besides having other employees capable of filling in for a coworker who is out sick, Kerlin said the 3×3 program has many more advantages.

One is that it allows the company to discover an employee’s strengths, and for that employee to find a more fulfilling career.

TLP 3x3 Cross Training

Press operator Mike Arrigo has earned A ratings, meaning he is fully trained, in six positions.

For instance, one employee started as a temp before becoming a permanent employee working in the plant. By cross-training her, the company learned that she excelled at computers and customer service, and she ultimately was promoted to the customer service department.

Kerlin said Tailored Label “promotes promoting from within,” and all employees take a strength finder test in order to find out where they will be most happy and successful.

Tailored Label runs three shifts a day, with the first shift fully staffed; the second shift half staffed; and the third shift one-third staffed. Since all plant employees are cross-trained, however, Tailored Label is capable of staffing any piece of equipment at any time of day should a customer have an urgent need.

Another benefit of the 3×3 program, according to Kerlin, is that it fosters teamwork.

“Instead of, ‘this is my press and this is your press,’ it’s, ‘these are all our presses, and we all do what we have to do to have our team win.’”

With the 3×3 program, employees do not know which position they will get assigned to on any given day.

“We’ve found that our high-performing, high-potential employees love the diversity and the chance to prove how great they are, and the less high achievers don’t. They are more intimidated by it and don’t embrace it,” Kerlin said.

Consequently, he finds the 3×3 program is a good vetting process in determining which temporary employees might make good permanent employees.

The cross-training, however, is an ongoing process, as Tailored Label frequently brings in new equipment.

“As quickly as possible, we route people through there,” Kerlin said. “Training is expensive, but it pays huge dividends.”

Training can be costly, not only to send employees to local technical colleges, but also from the lost production time while employees are training.

Each employee spends, on average, one month per year cross-training, which equates to 8 percent of the company’s payroll spent on training.  

In addition to local technical colleges, employees are trained on the job under the guidance of a fellow employee. They also attend webinars, lunch and learns, and classes taught by other employees.

The 3×3 program is specifically geared toward manufacturing and customer service employees. For customer service, each account has a primary customer service person and two other employees who are fully trained on it.

Out of Tailored Label’s approximately 115 employees, Kerlin said about 80 are formally involved with the program.

Kerlin said the program did initially receive some pushback when it first started about eight years ago, as employees were comfortable doing what they had been doing. It was also questioned whether or not some people who had been doing the same job for 15 years could do something different.

Now, however, Kerlin asserts the program is embraced by employees.

For instance, press operator Dave Sella said he likes that he is more valuable to the company. Sella, a 10-year employee who has seven As, said initially he had to get used to the routine of doing different things every day, but he grew to like it.

“It makes my day go faster,” he said. “I like the variety and seeing different jobs…You just don’t get bored now on the same thing.”